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What are the differences in quality control between solvent-free composite and solvent dry composite?

Pubdate:2020-05-16 15:41:46 Hits:1794

In terms of quality control elements, there are many differences between solvent-free composite and dry composite (see table below)
Difference of control points between solvent free and dry composite process

Items or indicators

Solventless compounding

Dry lamination

Glue amount

0.82.0g/m2

Paper plastic composite:

1.03.0 g/m2

Dry glue1.25 g/m2


curing temperature

4045℃,Depending on composite substrate

4555

Curing time

2448hour,Depending on the composite substrate and subsequent process

2448hour

Compound pressure

less

more

Belt tension

Less impact on quality

Less impact on quality

drying temperature

No need to dryMulti stage independent temperature control

6595

Coating roller temperature

4555

normal atmospheric temperature

Compound roller temperature

4555

5585

Cooling roller

Only one component adhesive needs to be cooled

Independent cooling cycle

Winding uniformity

When the amount of glue is too large, the winding is not neat

It has nothing to do with the amount of glue


In practice, solventless compounding usually emphasizes the following factors:
Tension control. Due to the low initial viscosity of solvent-free composite, the matching of tape tension is required to be higher. Note: many people think that solvent-free lamination requires a higher tension system, which is not accurate. In fact, it is a higher control of the tensile rate of the two-layer composite tape. Under the current control technology conditions, the control accuracy of tension system can easily meet the requirements of solvent-free composite, but the matching requirement of tensile property is higher than that of dry lamination.
Glue amount. Because the amount of solvent-free composite coating is usually only 1 / 2-1 / 3 of that of dry composite, and the size of coating may also affect the composite quality and winding uniformity, therefore, the control requirements of coating amount are usually more strict.
Curing conditions. Because the curing conditions may affect the composite fastness, the transfer of aluminum coating, the friction coefficient of heat sealing layer, etc., and it is often ignored in practical operation, so it is more important for the quality of solvent-free composite than for dry composite.
Dongguan Beite packaging materials Co., Ltd. - located in Dongguan City, the world's manufacturing city, is a subsidiary of Beite packaging (China) Co., Ltd., with a plant area of 6000 square meters. It is a flexible packaging enterprise integrating R & D, production and sales. It has a complete set of domestic advanced production equipment, a scientific and humanized management system and a group of experienced technical personnel For backing, to provide customers with quality products and first-class service.
The company produces composite bags, roll film, fruit bags, aluminum foil bags, suction mouth bags, self-supporting bags, zipper bags, anti-static bags, special-shaped bags, etc., which are suitable for the internal and external packaging of food, daily chemicals, electronics, toys, medicine, cosmetics, industrial products and other industries.
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