Have you finished the confirmation of the first article of flexible packaging color printing production?
First article confirmation: refers to the first article inspection of product quality information and product parameters before production, and sign to confirm that it meets the quality requirements.
The first piece is a meticulous work, which must be done as follows: three hearts: sense of responsibility, heart and care; three quickness: quick eyes (timely staring at the stage, timely detection), fast legs (finding problems, timely in place), fast hands (pay attention to safety, timely and accurate adjustment); three diligence: frequently add (check viscosity regularly, add solvent in time, Ink), frequently check (frequently check the quality, observe the operation of the equipment), frequently look (check against the standard sample).
Three inspection and three signature samples: self inspection: the pilot in charge shall check whether the size, text, pattern and color meet the requirements, and sign after confirmation.
First inspection: the process quality inspector or production management personnel shall conduct the first inspection and confirmation after passing the self inspection, and sign for confirmation after meeting all requirements.
Re inspection: the quality inspector shall conduct repeated inspection on the proofing and off machine samples. If any problem is found, it shall timely inform the vehicle personnel to rectify and sign after confirmation. The inspection basis shall be made according to all signed sample sheets to form the quality control signature system of the first article. If one party fails to sign, the machine shall have no right to produce. In this way, the quality loss caused by process audit and quality adjustment can be eliminated. It is necessary to institutionalize and standardize the management of "three quick, three frequent, three inspection and three signature samples" to form internalization.
There are some problems in first article confirmation: formalism is serious, execution is low, first article confirmation is not standard and rigorous. There is no good communication and coordination between quality control and production, let alone implementation, which is sometimes loose and sometimes tight.
Suggestions: to establish a strict quality management system for the first article of products, give full play to the responsibilities and powers of the quality control department. Without the confirmation of the quality control department and the online confirmation of the production personnel, no less party can produce. Only by formulating the content of the confirmation standard signed by both parties can the implementation be more effective. The implementation supervision accountability system should be linked with the performance appraisal and post assessment, It can effectively improve the sustainability and implementation of the system.
First article confirmation content of each production process (part)
Execution: machinist supervision of each process; supervisor of each process; general supervisor: manager of production department
working procedure |
Control content |
standard |
Executor |
Supervisor |
printing |
Plate roller graphic information, color control, new and revised text check, printing material specification, thickness, distance between light spot eyes, loading direction, integrity of manuscript and process documents, adhesion, etc |
Refer to enterprise standard |
Printer chief |
Director of printing workshop |
reunite with |
Information of plate roller, text check of new and revised version, specification of composite material, thickness, distance between light spot holes, integrity of manuscript and process documents, number of wire roller lines, type of glue, direction of film roll, peeling strength, etc |
Refer to enterprise standard |
Compound Captain |
Director of compound workshop |
Slitting |
Semi finished product graphic information, new and revised text check, structure, specification, thickness, distance between light spots and eyes, integrity of process documents, direction of film roll, peeling strength, friction coefficient, cutting requirements of products |
Refer to enterprise standard |
Slitter Captain |
Director of slitting workshop |
Bag making |
Semi finished product graphic information, new and revised text check, structure, specification, thickness, distance between light spots and eyes, integrity of process documents, film roll direction, heat sealing size, punching requirements, packaging requirements, peeling strength, heat sealing strength, friction coefficient, etc |
Refer to enterprise standard |
Bag maker |
Director of bag making workshop |
The company produces composite bags, roll film, fruit bags, aluminum foil bags, suction mouth bags, self-supporting bags, zipper bags, anti-static bags, special-shaped bags, etc., which are suitable for the internal and external packaging of food, daily chemicals, electronics, toys, medicine, cosmetics, industrial products and other industries.
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